frank korf When it comes to modern logistics, facility design must serve two core goals: cargo security and maximum throughput. For companies like Global CFS, creating an efficient and secure warehousing environment begins with optimizing the flow and is complemented by layers of protective infrastructure.
“When designing a warehouse, security cannot be a bolt-on. It must be welded to every layer—physical, procedural, and digital. By combining high-throughput design principles with strategic security infrastructure, Global CFS protects your cargo while delivering speed and accuracy in operations.”
–Steve Panzarella, President, Global CFS
Below are the best practices that combine operational efficiency with cargo safety.
Flow Design for Throughput
- Straight-line or U-shaped layouts, where receiving and shipping areas are placed near each other, reduce handling time and prevent inventory loss.
- Zoning for Functions: Establish distinct areas for receiving, quality control, storage, picking, packing, and shipping to streamline operations.
- Slotting and ABC Analysis: Fast-moving (A) inventory should be positioned closest to the picking/packing zones to reduce travel time.
- Utilize vertical space by implementing Very Narrow Aisle (VNA) systems and vertical racking to increase cubic utilization.
- Automation in Motion, robotics, conveyors, and ASRS systems reduce labor costs and increase consistency in handling.
Integrated Cargo Security Design
- Perimeter security includes installing fencing (7 ft or higher), keycard-access gates, and license plate readers to limit site access.
- Compartmentalization and Tiered Access, restrict entry based on clearance levels; use secure cages for high-value items and server rooms.
- Reinforced Physical Barriers, secure entry points with mantraps, locked doors, and barred windows to prevent unauthorized access.
- Secure Access and CCTV, link ID scanners to high-definition camera systems for layered verification and confirmation.
- Comprehensive Surveillance eliminates blind spots in critical zones, including docks, storage aisles, and entryways.
Material Handling and Theft Prevention
- Real-time inventory visibility utilizes RFID/barcode systems integrated with a WMS to track movements and instantly flag anomalies.
- Process Streamlining, fewer touches mean fewer risks—simplify transfers from receiving to storage to picking.
Whether handling e-commerce fulfillment or sensitive cargo, your facility should operate as efficiently as your customers expect—and remain as secure as your partners require.
Ready to Future-Proof Your Facility?
Let Global CFS and our partners guide your warehouse optimization. From layout planning to security integration, we help build high-performance supply chain facilities. Contact us today to get started.
